The newly established intelligent molding R&D center is equipped with advanced CAD/CAM/CAE integrated design systems, 3D printing equipment for mold parts, and intelligent simulation platforms, marking a key step in our company’s transition from “traditional manufacturing” to “intelligent manufacturing”. The center focuses on applying digital twin technology to mold design, simulation, trial production and mass production, realizing real-time mapping of the entire life cycle data of mold manufacturing.
By building a virtual model of the mold, our engineers can simulate the plastic filling, cooling and forming process in advance, predict and solve potential defects such as shrinkage marks and flash, and reduce the number of physical trial molds by more than 40%. In addition, the R&D center has developed a standardized part library, allowing engineers to quickly assemble new mold designs like “building with Lego”, which has improved design efficiency by 35%. This move not only shortens the mold R&D and production cycle by 30%, but also improves mold precision to ±0.01mm, better meeting the high-standard needs of customers in new energy, medical and consumer electronics fields. It further optimizes our end-to-end service capabilities, providing customers with more efficient, precise and cost-effective one-stop solutions from mold design to mass production.